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Exploration design / Material communication

Mesh Trace

A footwear concept that lets a sole communicate its own condition through visible patterns of wear.

Role
Independent designer
Focus
Wear and repair
Methods
Concepting, additive manufacturing
Year
2026
Levitating Lamp glowing on a wooden surface

The problem and approach

What if a climbing shoe showed when it needed repair?

Bouldering shoes often wear through at the toe, where climbers place repeated pressure on small holds. The damage can be difficult to judge until a hole appears. By then, a simple resole may no longer be possible, and a shoe that could have lasted longer may be discarded.

MeshTrace explores how the sole itself could communicate wear. We developed a layered, patterned toe surface that reveals a visual change as material wears away, giving climbers an earlier cue to plan a repair.

Through printed TPE structures and contrasting silicone, we tested how that cue could become part of the material rather than an added label. The final demonstrator was fitted to an existing climbing shoe using a resoling approach. It shows a possible way to make wear easier to read while working with the repair practices climbers already use.

Close view of the patterned Mesh Trace heel
The mesh pattern records pressure and abrasion across the sole.

Expert
Vision

Shoe Producers

I talked with shoe production companies to get a grounded sense of research

Clean Climbing

Working with Clean Climber that are shaping a more sustainable future for climbing.

Direction

Designing for maintenance from the beginning.

The concept treats maintenance as part of the user experience rather than an afterthought. Clear material feedback can help someone decide when to repair, resole, or retire a product.

Powder-based and precision 3D-printing methods were explored to understand how pattern density, layered color, and local flexibility could be produced as a single integrated system.

Mesh Trace shoe shown against white
The final direction balances a familiar shoe form with an unusually expressive surface.

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